In modern automotive manufacturing, accurate traceability of parts is critical to vehicle quality and production efficiency. Xinsuan's fixed-mount and handheld industrial reader series are widely used thanks to their performance and stable decoding.Case 01Reading through interference on crankshaft surfacesThe crankshaft is one of the core parts of a car engine, and whether it is machined according to the process directly affects the vehicle's power and running stability. In the step that grinds the thrust faces of hardened steel crankshafts, large amounts of coolant are used, and remaining droplets interfere with code reading and stop the line. With the patented algorithms of its Machine Vision Engine™, the Xinsuan R275-A effectively overcomes reflections from water droplets, ensuring traceability at key steps of crankshaft production and reducing losses from line stoppages.Recommended product: compact R-series flagship R275-A.webp)
Case 02Large depth-of-field reading on gearsGears are key parts of a vehicle's transmission system, and production requires reading codes at different angles and positions so that the manufacturing and assembly information of every gear can be traced accurately. With its strong depth-of-field adaptability, the Xinsuan RS300 series reads codes easily at different distances and angles, ensuring seamless traceability in production.Recommended product: dual aviation connector RS-series top flagship RS300.webp)
Case 03Reading laser-marked codes on die-cast cover platesA leading new-energy vehicle brand traces its part cover plates with laser-marked Data Matrix codes. Using the new X-Tech™ optical system and adaptive combinations of multiple light sources, the Xinsuan RS100 easily reads these laser DM codes regardless of code position or marking quality, ensuring part traceability.Recommended reader: dual aviation connector RS series, auto/mechanical focus RS100.webp)
Case 04Autofocus reading on car enginesThe powertrain is the heart of a vehicle, and precise assembly of its parts determines the vehicle's overall performance and service life. The engine, one of the core powertrain components, varies in position and size as it moves along the conveyor. The autofocus of the Xinsuan R275-A's OneClick setup makes sure the 1D/2D codes on components are read accurately, avoiding assembly errors and quality and safety problems caused by missed reads.Recommended reader: compact R-series flagship R275-A.webp)
Case 05Handheld reading in final assemblyIn final vehicle assembly, assembly safety and correctness come first. With its high-performance handheld decoding engine and convenient wireless Bluetooth connection, the Xinsuan H920 reads the 1D/2D codes on the chassis, brake booster pump, side curtain airbags, seat belts and other parts, and at key steps binds the scanned data to the tightening data of the EC screwdrivers, ensuring these critical parts are assembled into the vehicle correctly and safely.Recommended reader: handheld H series, high-performance wireless/wired H920Xinsuan's machine vision application know-how has been proven in many areas of the automotive industry. We will keep applying this experience to help every industry upgrade its factories with digital intelligence..webp)
